Plastic Injection Molding Mold for Custom Plastic Product Parts
Characteristics:
| Feature | Details |
| Material | Silicone/Rubber |
| Shape | Customizable |
| Color | Custom colors (Pantone matching) |
| Hardness | Shore 30-90 or as specified |
| Minimum Order | Small orders accepted |
| Lead Time | 3-6 weeks after mold design confirmation |
| Drawing Format | .stp, .step, .igs, .stl, .dwg, .pdf |
| Surface Treatment | Matte, Common polishing, Mirror polishing, Texture, Laser Engraving, Power Coating (Painting), Printing, Segmented colors, Mixed colors, etc. |
| Application | Automotive, Machinery, Bathroom Facilities, Medical, Household Electrical Appliances |
| Performance | High/low temperature resistance, wear resistance, high tensile strength |
| Mould Material | No. 50 steel, No. 45 steel, P20, 8407, H13, 718H, etc. |
| Mould Life | 100,000 – 500,000 shots |
| Mould Testing | All molds tested before shipment; videos of trial runs available |
| Inspection | 100% QC and QA inspection before shipping |
| After Sales Service | Available from staff with over 10 years of experience in the field |
Production Process of Plastic Injection Molding Mold:
- Design and Engineering:
– Begin with detailed design and engineering using CAD software. Create 2D and 3D models of the mold and parts to ensure precise specifications and functionality.
- Material Selection:
– Choose appropriate materials for both the mold and the plastic to be injected. Common mold materials include steel and aluminum, while plastic types vary depending on the application.
- Mold Fabrication:
– Machine the mold base and core using CNC machining, EDM (Electrical Discharge Machining), and other precision manufacturing techniques to achieve exact dimensions and tolerances.
- Heat Treatment:
– Subject the mold components to heat treatment processes to enhance durability and wear resistance.
- Assembly:
– Assemble the mold components, including the core, cavity, ejector system, and cooling channels, ensuring all parts fit together seamlessly.
- Polishing and Surface Finishing:
– Polish and finish the mold surfaces to achieve the desired texture and smoothness, critical for the final product’s surface quality.
- Trial Runs and Testing:
– Conduct trial runs to test the mold and make necessary adjustments. This step ensures that the mold produces parts that meet design specifications and quality standards.
- Quality Control:
– Perform rigorous quality control inspections, including dimensional checks, functional testing, and durability assessments, to ensure the mold’s performance.
- Production:
– Once approved, use the mold in injection molding machines to produce the final plastic parts. Monitor the process closely to maintain consistent quality and efficiency.
- Maintenance:
– Regularly maintain the mold to extend its lifespan and ensure continued high-quality production. This includes cleaning, lubrication, and periodic inspections for wear and tear.
OEM/ODM Services for Plastic Injection Molding Mold:
Custom Design and Engineering
– Custom Design: Tailored 3D models and technical drawings using advanced CAD software.
– Engineering Consultation: Expert support for optimal design, manufacturability, and cost-efficiency.
Precision Mold Fabrication
– Mold Design: High-precision molds based on finalized designs.
– Mold Manufacturing: State-of-the-art CNC machining for quality and durability.
High-Quality Material Selection
– Material Expertise: Selection of the best materials for performance and cost-effectiveness.
Advanced Injection Molding
– Injection Molding: Advanced techniques ensuring tight tolerances and high repeatability.
– Production Scalability: Flexible production for small to large volume orders.
Stringent Quality Control
– Inspection and Testing: Rigorous quality checks to meet specifications.
– Continuous Improvement: Methodologies to enhance quality and efficiency.
Post-Production Services
– Assembly and Finishing: Additional services for ready-to-use products.
– Custom Packaging: Packaging solutions to protect and brand your parts.
Comprehensive After-Sales Support
– Technical Support: Ongoing maintenance and support.
– Customer Service: Prompt and effective responses to queries and concerns.