Overview:
As a certified manufacturer with ISO9001 Industry-Specific Certifications, we specialize in producing high-performance extrusion tooling molds engineered for durability and precision. Our molds are crafted using CNC precision machining, heat treatment, and surface hardening processes, with primary materials like H13 tool steel, high-carbon alloys, or stainless steel to ensure exceptional wear resistance and thermal stability. Ideal for plastics, aluminum, and industrial profiles, our tooling guarantees tight tolerances and extended service life. Backed by decades of expertise, we provide true one-stop service—from design optimization and prototyping to post-production support—ensuring seamless integration into your extrusion lines. Partner with us for custom solutions that meet global quality standards.
Characteristics:
| Category | Specification Details |
| Product Overview | Custom-engineered extrusion dies and molds for plastics, aluminum, polymers, and composite materials. |
| Material Options | – Primary Materials: Tool steel (H13, D2), stainless steel, carbide alloys. |
| – Hardness: 48–62 HRC (heat-treated for wear resistance). | |
| – Surface Treatment: Nitriding, TiCN/TiAlN coating, chrome plating (optional). | |
| Tolerances | – Dimensional accuracy: ±0.005 mm. |
| – Profile concentricity: ≤0.01 mm. | |
| Sample Policy | – Free samples available for standard profiles (lead time: 7–10 days). |
| – Custom sample tooling: Quoted upon request (includes design review and 1–2 revisions). | |
| Lead Time | – Standard molds: 15–25 days (depending on complexity). |
| – Custom designs: 25–40 days (includes prototyping and testing). | |
| – Rush orders: 10–15 days (surcharge applies). | |
| MOQ | 1 unit (no minimum order for prototyping). |
| Customization | – Supports CAD/CAM/CAE file formats (STEP, IGES, DWG). |
| – Tailored for profile shapes, cooling channels, and multi-cavity designs. | |
| Applications | – Industries: Automotive, construction, aerospace, electronics, packaging, HVAC. |
| – Profiles: T-slot, tubing, window frames, seals, complex geometries. | |
| Quality Assurance | – ISO 9001:2015 certified manufacturing. |
| – 100% inspected via CMM, profilometers, and pressure testing. | |
| – 12-month warranty against material/workmanship defects. | |
| Packaging | – Anti-rust treated, vacuum-sealed, and shipped in shock-proof wooden crates. |
| Additional Services | – Design Support: Flow simulation, stress analysis, and die-land optimization. |
| – Post-Production: Heat treatment, reconditioning, and lifetime technical support. |
Surface Treatment Options For Your Tooling:
- Polished Finish
– A smooth, mirror-like surface that minimizes friction and ensures superior mold release. Ideal for applications requiring high-quality visual appeal and reduced wear and tear.
- Textured Surface
– A roughened finish that provides increased grip or a specific aesthetic look. This treatment is commonly used for products that require improved surface durability and a non-slip effect.
- Hard Anodizing
– A coating process that enhances the mold’s resistance to corrosion, wear, and high temperatures. It improves the overall strength of the mold and extends its lifespan, making it ideal for harsh production environments.
- Chrome Plating
– A surface treatment that offers excellent corrosion resistance, smoothness, and durability. This finish enhances the mold’s lifespan and performance, especially in high-stress applications where extended use is required.
Quality Assurance:
Quality Assurance for OEM high-performance extrusion tooling and molds encompasses a comprehensive system integrating design validation, precision manufacturing, and rigorous testing to ensure dimensional accuracy (±0.005mm), material integrity, and surface finish excellence (Ra ≤0.2µm). Certified to ISO 9001:2015 and IATF 16949 standards, our process employs advanced metrology equipment including Zeiss CONTURA CMMs for 3D geometry verification, Mitutoyo optical profilometers for surface analysis, and Instron universal testers for material validation. Hardness testing (HRC 62-64) is conducted via Wilson Rockwell testers, while microstructural analysis utilizes Olympus GX53 metallurgical microscopes. All tooling undergoes production simulation via Moldex3D flow analysis and receives full PPAP documentation, ensuring compliance with automotive, aerospace, and medical industry specifications for thermal stability, wear resistance, and operational longevity.
Factory Show:
Our cutting-edge manufacturing facility is equipped with advanced technologies, including CNC machining, Mirror EDM, EDM, and Slow-Speed Wire Cutting (WC) machines, allowing us to achieve exceptional precision in mold fabrication. The production line is optimized for maximum efficiency, featuring 15 rubber compression molding machines and 2 LSR injection molding machines, enhancing both capacity and operational performance.
To maintain our rigorous quality standards, we employ state-of-the-art inspection tools such as 3D projectors, sealing testers, durometers, and elasticity testers, all managed by a team of skilled and certified quality control experts. Our operations are fully ISO 9001 and IATF 16949 certified, ensuring the consistent production of high-quality, dependable components.
Furthermore, we incorporate automated systems, including AutoDryers, high-speed doming machines, and die-cutting equipment, to streamline workflows and maintain precision throughout the manufacturing process. These innovations guarantee exceptional product performance while optimizing productivity and ensuring consistent results across all production stages.