Production Timeline
Our standard production timeline for plastic molds is 35-45 days, following a meticulous process to ensure quality and accuracy:
- Sample Submission: Customers provide samples.
- 3D Design: Our designers create a 3D model and send it for customer approval.
- Mold Design: Begin designing the mold.
- Material Procurement: Order the necessary steel.
- CNC Processing: Precision CNC machining.
- Electrosparking: Fine detail work on the mold.
- Mold Assembly: Assembling the completed mold.
- Testing: Conducting test injections.
- Sample Delivery: Sending plastic part samples to clients.
- Packing and Delivery: Final packaging and shipment.
- Customer Feedback: Collecting feedback for continuous improvement.
- New Orders: Process new orders based on feedback and demand.
Quality Assurance & Service:
– Lifetime After-Sales Support: We offer lifetime sales-after service for all injection molds, ensuring your complete satisfaction.
– Quick Response: Our team guarantees a 24-hour response time to address all your questions and comments promptly.
– Steel Quality Warranty: Our mold steel comes with a lifetime quality warranty. For 40HRC steel, we offer a 100K shots warranty, and for 45HRC steel, a 1000K shots warranty.
– Precision Manufacturing: All products are CNC machined and prototyped according to drawings. We conduct a 100% size check before shipment to ensure accuracy.
– Comprehensive Documentation: Our engineering team provides material certification, dimension reports, design checklists, and complete mold shipment details for your peace of mind.
Mold Packaging & Shipping:
- Antirust coating applied to core and cavity surfaces.
- Butter coating applied to mold surfaces.
- Mold wrapped in plastic membrane.
- Mold placed into wooden case.
- Spare parts and all data sheets (2D/3D drawings and revised drawings) included. Wear parts such as springs, ejector pins, cooling connectors, eye bolts will be packed together with the mold.
Our Injection Factory Capabilities
Our factory, established in 2008, is equipped with 15 injection machines of varying sizes, with the largest being 1228 tons. This allows us to produce plastic parts with dimensions up to 1.5m by 1.2m. Our facility is capable of handling a diverse range of products, from sanitary parts to sports equipment, electronics, and automotive components. We also cater to custom requirements, including plastic containers and other specialized items.