Injection mold tooling is the process of creating molds used in injection molding to mass-produce complex plastic parts with high precision and consistency. This involves designing and fabricating steel or aluminum molds that can withstand the high pressures and temperatures involved in injection molding. The tooling process uses advanced techniques such as CNC machining, EDM (Electrical Discharge Machining), and polishing to achieve intricate part details and tight tolerances. Injection mold tooling plays a crucial role in industries like automotive, electronics, medical, and consumer goods, where durability, efficiency, and accuracy are essential. High-quality tooling enables fast production cycles, reduced waste, and consistent part quality, making it a foundation for large-scale manufacturing of plastic components.
Basic Information
Mold Type: Plastic Injection Mold
Mold Material Options:P20, 718, 738, NAK80, S136
Mold Base Standards: HASCO, DME, MISUMI, JIS, LKM, etc.
Mold Runner System:Cold Runner / Hot Runner
Mold Gate Options:Slide Gate, Sub Gate, Pin-point Gate
Cavity:Single or Multi-Cavity
Design Software Supported:UG, PROE, CAD, SOLIDWORKS
Molding Equipment Used:CNC, Wire Cutting, Milling Machine, EDM
Compatible Raw Materials:ABS, PP, PC, PA6, PA66, PVC, POM, PMMA, PS, etc.
Packaging Method:Wooden pallet or carton
OEM Services:Available—please provide 2D/3D files or samples
Lead Time:Approximately 30 days
One-Stop Service for Tooling
– Initial Consultation: Assess client needs and provide expert advice on design, material selection, and tooling requirements.
– Custom Design: Create tailored designs based on client specifications, utilizing advanced CAD and 3D modeling tools.
– Tooling Fabrication: Manufacture precision molds and tooling using high-quality materials and state-of-the-art machinery.
– Prototype Development: Produce and refine prototypes to validate designs and ensure they meet client expectations.
– Comprehensive Testing: Conduct rigorous testing to verify mold performance, including functionality, durability, and accuracy.
– Surface Finishing: Apply various surface treatments such as polishing, coating, and texturing to achieve desired aesthetics and functionality.
– Production Readiness: Prepare molds for mass production, including final adjustments and quality checks.
– Logistics Management: Handle the complete logistics process, including packaging and shipping to ensure timely and safe delivery.
– Installation Support: Provide guidance and assistance with mold installation and setup to integrate seamlessly into client production lines.
– Quality Assurance: Implement stringent quality control measures throughout the process to ensure all products meet industry standards and client specifications.
– After-Sales Service: Offer ongoing support for maintenance, troubleshooting, and modifications to ensure long-term satisfaction and optimal performance.