High-Quality Custom Bathroom Faucet Switches Mold from Chinese Manufacturer
Overview:
Our precision mold for bathroom faucet switches is engineered with cutting-edge injection molding technology. This advanced mold ensures the production of durable, high-precision switches designed for efficiency and water conservation. By emphasizing consistency and eco-friendly manufacturing, we produce top-quality bathroom faucet switches that meet rigorous performance standards.
Features:
| Item | Description |
| Runner | Cold Runner |
| Steel Hardness | HRC38~42 |
| Mould Cavity | Single Cavity |
| Mould Installation | Manual |
| Molding Surface Treatment | Polishing |
| Mould Life | 100,000 to 300,000 Times |
| Plastic Product Material | PPS |
| Production Process | Injection Molding |
| Warranty Period | 1 Year or 100,000 Shots (Includes Free Parts or Service for Mold Issues within Warranty Period) |
| Mould Precision | ±0.01mm |
| Ejection System | Motor/Hydraulic Cylinder/Stripping Plate/Angle Pin, etc. |
| Cooling System | Water Cooling or Beryllium Bronze Cooling, etc. |
| Optional Plastic Materials | ABS, PPS, GPPS, HIPS, AS, MS, PMMA, PC, PA6, PA66, PA+GF, PVC, PP, PE, TPE, TPU, TPR, LCP, PBT, PETG, PC/ABS, POM, PPE, PPO, etc. |
| Mould Base | Standard Mould Base, LKM, HASCO, DME, etc. |
| Fast Mold Design | Within 1-3 Working Days after Receiving Customer’s Drawings |
| Mould Testing | All Moulds are Well Tested before Shipment, Video Testing Available |
| Mould Lead Time | Plastic Moulds: 3-4 Weeks after Mold Design Confirmation |
| Minimum Order | Small Orders Accepted |
| Mould Making Service | OEM/ODM Service Available |
| Mould Safe Packing | Strong Wooden Pallets to Avoid Damages during Transportation |
| Quality System | ISO9001, SGS, TS16949 |
| Specification | Depends on Clients’ Requirements |
| Origin | Xiamen, China |
Services Provided:
We offer a comprehensive suite of services, including:
– Mold Fabrication: Precision mold creation tailored to specific requirements.
– Plastic Injection Molding: High-quality production with advanced molding techniques.
– Aluminum/Zinc Die Casting: Robust die-casting solutions for durable components.
– CNC Machining: Accurate and efficient machining using state-of-the-art CNC technology.
– Sheet Metal Fabrication: Custom metal fabrication with precise cutting and forming.
– Surface Finishing: Professional surface treatments for enhanced aesthetics and performance.
– Assembly and Packaging: Complete assembly services and customized packaging solutions.
Quality Assurance:
– Lifetime Support: Comprehensive lifetime support is provided for all injection molds.
– 24/7 Responsiveness: Inquiries and feedback are addressed promptly within 24 hours.
– Mold Steel Warranty: Steel quality is guaranteed throughout its lifespan, with warranties for 100,000 shots for 40HRC steel and 1,000,000 shots for 45HRC steel.
– Precision Prototypes: CNC-machined prototypes are crafted to exact specifications and undergo 100% dimensional verification before shipping.
– Documentation: Our engineering team supplies material certifications, dimension reports, and design checklists with each mold shipment.
Production Process for Molds/Moulds/Tooling:
- Design for Manufacturability (DFM) Analysis
– Generate a detailed DFM report to evaluate design feasibility, identify potential manufacturing issues, and optimize moldability and cost-efficiency.
- Mold Design
– Develop precise mold designs using advanced CAD software, defining mold geometry, cavity layout, and essential features in alignment with product specifications.
- Material Selection
– Select high-grade materials such as steel alloys or specialized polymers based on product requirements and intended application to ensure durability and performance.
- CNC Machining
– Employ CNC (Computer Numerical Control) technology to accurately cut and shape mold components, ensuring high precision and consistency.
- Laser Cutting
– Utilize laser cutting for detailed and intricate cuts in mold components, providing high precision and clean edges crucial for complex mold designs.
- Wire EDM Cutting
– Apply Wire EDM (Electrical Discharge Machining) for cutting fine details and complex shapes in mold components, essential for achieving high precision and fine tolerances.
- Grinding
– Perform grinding to refine mold surfaces and achieve smooth finishes, enhancing accuracy and removing residual machining marks.
- Mold Assembly
– Assemble all mold components, including cavities, cores, and inserts, into a complete mold structure, ensuring precise fitting and functionality.
- Stamping
– Implement stamping processes to add specific features, logos, text, or other surface details to the mold as required.
- Sample Inspection
– Conduct thorough inspections of sample molds to ensure they meet design specifications and quality standards, testing for functionality, accuracy, and overall performance.
- Mass Production
– Once samples are approved, commence mass production, ensuring consistency and high quality across all units.
- Cleaning
– Clean molds meticulously to remove any debris or contaminants from the manufacturing process, maintaining quality and ensuring optimal performance.
- Packaging
– Securely package completed molds to prevent damage during transport, using protective materials and proper labeling for safe and accurate delivery.
- Delivery
– Coordinate the logistics for timely and secure delivery of molds to the client’s location, ensuring safe transportation.
- After-Sales Support
– Offer comprehensive after-sales service, including maintenance, troubleshooting, and adjustments to ensure continued mold performance and client satisfaction.