Our advanced plastic injection molds are designed to deliver exceptional quality, meeting stringent customization requirements and enabling high-volume production with rapid prototyping capabilities. The precision-engineered molds are perfect for producing durable, reliable components essential for the latest battery technologies and new energy systems. With a focus on high performance and flexibility, our plastic injection mold solutions ensure efficient production processes, from tailored prototypes to extensive manufacturing runs.
Features:
| Attribute | Value |
| Mould Type | Plastic Injection Mold |
| Mould Material | P20/718/738/NAK80/S136 |
| Mould Base | HASCO, DME, MISUMI, JIS, LKM etc |
| Mould Runner | Cold Runner/ Hot Runner |
| Mould Gate | Slide Gate/Sub Gate/Pin-point Gate |
| Cavity | Single / Multi Cavity |
| Designing Software | UG/PROE/CAD/SOLIDWORKS |
| Moulding equipment | CNC, Wire Cutting, Milling Machine, EDM |
| Raw-material | ABS, PP, PC, PA6, PA66, PVC, POM, PMMA, PS etc |
| Package way | Wooden pallet, carton |
| OEM | Welcome and please offer 2D/3D file or sample |
| Lead time | About 30 days |
Advantages of Our Mold/Mould/Tooling:
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Superior Quality:
– Our molds are manufactured using high-grade materials and state-of-the-art techniques, ensuring exceptional durability, precision, and longevity. Each mold undergoes rigorous quality control checks to meet stringent industry standards.
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Customization:
– We offer highly customizable mold designs tailored to meet specific client requirements. Our team works closely with clients to develop molds that align perfectly with their unique production needs and specifications.
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Advanced Technology:
– Utilizing the latest in CNC machining, laser cutting, and precision engineering, our molds are crafted with unparalleled accuracy. Our advanced technology ensures consistent, high-quality output and reduces production downtime.
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Rapid Prototyping:
– We provide quick turnaround times for prototypes, allowing clients to test and validate their designs swiftly. This accelerates the product development process and brings products to market faster.
Surface Treatment Options:
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Polishing:
This process refines the mold’s surface finish, reducing friction and enhancing both aesthetics and functionality, resulting in high-quality, defect-free components.
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Texturing:
Texturing applies intricate patterns to the mold surface, creating unique finishes such as leather-like textures and fine grooves, enhancing visual appeal and functionality.
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Hard Chrome Plating:
This treatment increases the mold’s hardness and wear resistance, particularly beneficial for high-friction applications, ensuring longer tool life and consistent product quality.
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Nitriding:
Nitriding diffuses nitrogen into the mold’s surface, forming a hard, wear-resistant layer essential for high-stress applications, significantly improving durability and performance.
Here’s a streamlined version of the production process for plastic injection molds for auto battery boxes:
Production Process Overview
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Design and Engineering
– Concept Development: Create initial design concepts based on customer requirements.
– 3D Modeling: Use CAD software for detailed mold design and visualization.
– Mold Flow Analysis: Simulate plastic flow to identify potential issues.
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Material Selection
– Choose Materials: Select high-quality steel or aluminum (e.g., P20, H13, S136) for durability and heat resistance.
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Machining
– CNC Machining: Machine mold components for high precision.
– Electrode Manufacturing: Produce electrodes for EDM when necessary.
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Assembly
– Mold Assembly: Assemble machined components with precise alignment.
– Cooling Channel Integration: Install cooling channels for temperature regulation.
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Testing and Validation
– First Article Inspection: Conduct a test run to produce initial samples and evaluate against specifications.
– Quality Control Checks: Perform checks to ensure mold meets standards.
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Production
– Injection Molding: Use the validated mold for mass production of battery boxes.
– Cycle Time Optimization: Monitor the process for efficient production.
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Post-Processing
– Finishing Operations: Apply trimming, polishing, or texturing as needed.
– Final Quality Assurance: Conduct a final inspection before delivery.
- Packaging and Delivery
– Packaging: Securely package finished products for transport.
– Logistics Coordination: Plan for timely delivery to customers.
Factory Show:
We maintain a robust array of facilities and equipment to guarantee top-tier production quality. Our mold-making operations are outfitted with cutting-edge machinery, including CNC machining centers, mirror EDM machines, traditional EDM units, slow-speed wire cut systems, and various auxiliary tools. Furthermore, our production lines incorporate 15 rubber compression machines and 2 liquid silicone rubber (LSR) injection molding machines. To uphold our stringent quality standards, we implement rigorous monitoring and testing protocols throughout the manufacturing process.
