China Leaking Basket Mould Tools are precision-engineered molds designed for manufacturing plastic leaking baskets commonly used in kitchens, agriculture, and industrial applications. These molds ensure accurate dimensions, smooth finishes, and efficient production cycles. Made from durable steel materials, they offer high wear resistance and long service life, supporting large-scale production with consistent quality and performance.
Basic Information
Mold Type: Plastic Injection Mold
Mold Material Options:P20, 718, 738, NAK80, S136
Mold Base Standards: HASCO, DME, MISUMI, JIS, LKM, etc.
Mold Runner System:Cold Runner / Hot Runner
Mold Gate Options:Slide Gate, Sub Gate, Pin-point Gate
Cavity:Single or Multi-Cavity
Design Software Supported:UG, PROE, CAD, SOLIDWORKS
Molding Equipment Used:CNC, Wire Cutting, Milling Machine, EDM
Compatible Raw Materials:ABS, PP, PC, PA6, PA66, PVC, POM, PMMA, PS, etc.
Packaging Method:Wooden pallet or carton
OEM Services:Available—please provide 2D/3D files or samples
Lead Time:Approximately 30 days
The Production Process of Mould:
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Design for Manufacturability (DFM) Report
– Develop a comprehensive DFM report that evaluates the design’s feasibility and identifies potential manufacturing challenges. This includes assessing the product design for optimal moldability and cost-effectiveness.
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Mold Design
– Create detailed and precise mold designs using advanced CAD software. This step involves defining mold geometry, cavity layout, and essential features based on the product specifications and requirements.
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Material Selection
– Choose high-quality materials for mold construction, such as steel alloys or specialized polymers, based on the requirements of the product and the intended application.
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CNC Machining
– Utilize CNC (Computer Numerical Control) machines to precisely cut and shape mold components. CNC machining ensures high accuracy and consistency in mold parts production.
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Laser Cutting
– Employ laser cutting technology for intricate and detailed cuts in mold components. This process provides high precision and clean edges, essential for complex mold designs.
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Wire Cutting
– Use Wire EDM (Electrical Discharge Machining) to cut intricate details and complex shapes in the mold components. Wire cutting is critical for achieving high precision and fine tolerances.
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Grinding
– Perform grinding to refine mold surfaces and ensure smooth finishes. This process enhances the accuracy of mold components and removes any residual machining marks.
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Assemble Mold
– Assemble all mold components, including cavities, cores, and inserts, into a complete mold structure. This step involves fitting parts together with precision to ensure proper functionality.
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Stamping
– Apply stamping processes to create specific features or impressions on the mold. Stamping is used for adding logos, text, or other surface details as required.
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Sample Inspection
– Conduct thorough inspections of sample molds to verify that they meet design specifications and quality standards. This includes testing for functionality, accuracy, and overall performance.
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Mass Production
– Once the sample mold is approved, initiate mass production. This phase involves producing molds in large quantities, ensuring consistency and quality across all units.
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Cleaning
– Clean molds thoroughly to remove any residual debris or contaminants from the manufacturing process. Proper cleaning is essential to maintain mold quality and ensure optimal performance.
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Packing
– Package the completed molds securely to prevent damage during transportation. Packaging includes protective materials and labeling to ensure safe and accurate delivery.
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Delivery
– Coordinate the delivery of molds to the client’s location. This step involves logistics management to ensure timely and secure transportation of the molds.
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After-Sales Service
– Provide comprehensive after-sales support, including maintenance, troubleshooting, and any necessary adjustments. This ensures that molds continue to perform well and meet client expectations over time.
Quality Documentation
- ISO 9001:2015 Certification
- IATF 16949 Certification
- First Article Inspection (FAl)
- PPAP Report(Production Part Approval Process)
- Material Technical Data Sheets (TDS)
- CMM Inspection Report
- SPC Report (Statistica Process Control)
- Material Certificates
- Dimensional Inspection Report (CMM)
- DFM feedback