ABS PC Case Overmolding Mold with White Label Customization
Description:
The High-Quality Overmolding Mold for ABS PC Cases is a precision tool designed for advanced manufacturing processes that integrates ABS (Acrylonitrile Butadiene Styrene) and PC (Polycarbonate) materials through overmolding. This sophisticated technique involves injecting molten plastic into a mold containing a preformed component made from a different material. The result is a cohesive, single-piece product that enhances strength, durability, and design versatility.
Features:
– Mould Material: P20, 718, NAK80, S316H
– Steel Hardness: Vacuum quenching and nitriding with hardness ratings of HRC41-47, HRC46-50, HRC60
– Mould Base: LKM, HASCO
– Mould Cavity: Available in single or multi-cavity configurations
– Runner System: Options for hot or cold runner systems
– Injection Machines: Selection based on product precision, including 100T, 128T, 150T, 200T, 250T, 368T, and 450T
– Inspection: 100% QC and QA inspection before shipment
– Fast Mould Design: Design completed within 1-3 working days after receiving customer drawings
– Lead Time: 3-6 weeks for plastic moulds, following design confirmation
– Mould Testing: Comprehensive testing for all moulds before shipment; trial running videos available
– Minimum Order: Small orders for injection moulding are accepted
– Production Capacity: Up to 50 sets per month
– CAD for Quote: STEP & DWG formats
– Mould Life: Designed for 100,000 to 500,000 shots
– After Sales Service: Support provided by staff with over 20 years of industry experience
Order Process:
- Request for Quotation (RFQ)
– Submit an RFQ to receive initial pricing and scope details.
2.Design for Manufacturability (DFM) & Quotation
– Assess design feasibility and provide a detailed quotation based on manufacturability.
3.Purchase Order (PO) Placement
– Formalize the order by placing a purchase order.
4.Solution Discussion and Selection
– Discuss and finalize the optimal manufacturing solution based on project requirements.
5.2D Layout & 3D Drawing Creation
– Develop detailed 2D layouts and 3D drawings for the mold design.
6.Drawing Approval Process
– Obtain approval for drawings from the customer before proceeding.
7.Selection and Procurement of Mold Steel Material
– Choose and procure the appropriate steel materials for mold fabrication.
8.Initiation of Mass Production
– Start the mass production process once all materials and designs are confirmed.
9.Parts Approval and Quality Assurance
– Review and approve parts through rigorous quality assurance checks.
10.Mold Correction and Iteration
– Make necessary corrections and adjustments to the mold based on feedback.
11.Customer Feedback Collection
– Gather and analyze customer feedback to ensure satisfaction.
12.Delivery of T1 Samples with Inspection Report
– Provide T1 samples and an inspection report to the customer for review.
13.Mold Trial, Performance Evaluation, and Iterative Improvement
– Conduct mold trials, evaluate performance, and implement iterative improvements.
14.Mold Machining, Fitting, and Texturing
– Complete machining, fitting, and texturing of the mold to meet final specifications.
FAQs:
- Are you a manufacturer or a trading company?
We are a dedicated OEM/ODM manufacturing company with a team of over 150 experienced professionals. Our expertise encompasses mold design and fabrication, plastic injection molding, secondary processing, assembly, shipping, and comprehensive after-sales support.
- How can I obtain an accurate quote?
To receive an accurate quotation, please provide 3D/2D drawings in formats such as IGS, IGES, X_T, STP, or STEP. If drawings are not available, you can submit product images with dimensions or samples. We also offer reverse engineering services to assist with this process.
- How many samples are provided?
We typically provide 2 sets of samples, each consisting of 12 shots, for evaluation purposes.
- Who should I contact for more information?
For inquiries or to start your custom injection mold project, please contact us at your convenience. Our team is always available to assist you.
