Product Overview:
Our extrusion molds for household products are precision-engineered tools crafted from high-grade steel, ensuring durability and longevity. Designed for creating a variety of plastic items through an advanced extrusion process, these molds allow heated plastic to be forced through a die to form continuous shapes, perfect for products like tubing and profiles used in daily life. Each mold undergoes stringent quality control to guarantee reliability and consistency. Additionally, we offer a range of surface treatment options to enhance performance and aesthetics, including polished finishes and coatings for improved wear resistance. Customized mold solutions based on your specific designs are also available, ensuring that the final product meets your exact specifications. Trust us to deliver high-quality extrusion molds tailored to your needs.
Characteristics:
| Specification | Details |
| MOQ | Small orders can be accepted |
| Mould Cavity | 1 or multi-cavity |
| Mould Composition | Die head, aluminum heating bands, calibrators, water cooling system |
| Features | Selectable co-extrusion of different raw materials: PVC/WPC/PE |
| Selectable Technology | Low-foaming, high-foaming & substance co-extrusion |
| Stability | Stable discharging, high efficiency, superior quality |
| Test | Mould will be tested to ensure satisfactory samples before delivery |
| Service Lead Time | 30-40 days |
| Application | Outdoor garden landscape, guardrails, handrails, WPC decking, WPC flooring, industrial pallets, etc. |
| Extrusion Mould Material | 3Cr13, 3Cr17, 3Cr17NiMoV, DIN 1.2316 stainless steel |
| Size | Customization support available |
Surface Treatment Options:
- Anodizing: Enhances corrosion resistance and wear resistance, providing a durable finish that can also be colored.
- Electropolishing: Improves surface smoothness and corrosion resistance by removing a thin layer of material, resulting in a shiny, reflective surface.
- Hard Chrome Plating: Offers superior hardness and wear resistance, making it ideal for molds subjected to high wear.
- Coating: Various coatings, such as Teflon or ceramic, can reduce friction and enhance non-stick properties.
- Shot Peening: Introduces compressive stress to the surface, increasing fatigue resistance and extending mold life.
These treatments not only improve the performance and longevity of the molds but also enhance the overall quality of the finished products.
Quality Assurance:
To ensure the quality of our extrusion molds, we implement a comprehensive quality assurance process that includes several key steps. Initially, we conduct thorough design reviews using advanced CAD software to verify specifications. Next, during the manufacturing phase, we utilize precision measurement tools such as CMM (Coordinate Measuring Machine) and laser scanners to assess dimensional accuracy. Post-production, each mold undergoes rigorous testing, including functionality checks and stress tests, to ensure optimal performance. Finally, we perform a final inspection using high-resolution cameras and gauges to verify surface finishes and overall quality before delivery. This meticulous approach guarantees that our molds meet the highest industry standards and customer expectations.
Factory Show:
Our factory spans an area of 4,500 square meters and boasts over 20 years of OEM experience. We are equipped with cutting-edge processing machinery from industry leaders such as Roders, Makino, Sodick, and YCM, enabling us to achieve micron-level precision in tooling manufacturing. Utilizing advanced equipment like ARBURG, Miltitech, and 2KM, we can produce ultra-precise components with weights as low as 0.02 grams and thicknesses down to 0.1 mm. Our ISO-certified Class 8 medical-grade cleanroom ensures a controlled manufacturing environment, making it ideal for producing high-quality medical device components.
